Core Technology
New decoration techniques, created from a determined challenging spirit. Techniques that achieve assured quality and excellent cost performance by combining these in-house developed technologies. SANWA’s core technologies enable manufacturing with a high degree of freedom utilizing the refined sense of people.1.Film Insert Molding
This is a manufacturing technology in which silk screen printed film is inserted into an injection mold, and then resin material is injected into the injection mold to create an integral mold with the film. This simultaneous decoration and molding process enables us to produce even such things as large parts and products with a complex curved shape. It is a technology of SANWA’s unique expertise, which enhances the technical capabilities in mold film printing, resin injection molding and other processes beginning with the design and manufacture of molds. The technology has the greatest potential for future manufacturing in the home appliances industry and automotive industry that requires a high level of design and sense of quality along with functionality.
2.High Added Value Painting
A special feature of SANWA is that we have advanced painting technology with high added value. We have various technologies including piano-black painting, clear painting, high-brilliance painting, and mask painting. Among these technologies, piano-black, which features a beautiful glossy and high-grade appearance, is a painting technology that has gained much attention in other areas besides the automotive industry. Since even the smallest amount of dust floating in the air can cause a defective product, we tightly control the process in conjunction with humidity control or such other factors.
3.Transparent Resin Decoration
Transparent resin decoration utilizes resin material with a clear texture. This is a technology with very strict conditions that does not allow foreign material within the resin or even the smallest defect. It is often used in two-color molding and SANWA takes pride in producing parts with beautiful transparency, therefore we conduct thorough quality control in a detailed manner. This technology enables us to provide products with even greater design and deeper expression.
4.Weldless design
Sanwa’s weldless design is to create “weldless” visual on various shape. This is a technology to make the surface smooth without any disturbance of weldline. It can present the luxuorious attribute on the surface, especially on the high glossy visual. Our high technology to control the mould and conditions are the legacy of the accumulation of know-how up until today. This weldless will unlimit your imaginations for the ideal design.
5.Precision and Accuracy
In order to get the most reliable results in a specific inquiry, measurement is important to minimize bias and error, as well as to be precise and accurate in the collection of data. Both accuracy and precision have to do with how close a measurement is to its actual or true value and it must be deal with high precision facilities applied.With customers drawing of 0.000 decimals value and tolerances, the fast, accurate and reliable of Coordinate Measurement Machine (CMM) could be depended with when the multiple of products need to measured hundreds daily.
6.Gaining a deeper understanding of the 'what & why' appearance problems occured.
Automotive of plastic developers rely on a variety of tools to diagnose and troubleshoot problems surfacing on vehicle systems. Today, we’re seeing vehicles with multiple advanced surfaces technologies containing unique contours along with advanced powertrain controls.Thus, to respect the technology, we rather to invest The World’s ultra 4K Accuracy Microscope parallel to time in order to proper defects investigations and understandings the rootcause.
Facilities List
Injection moulding machine | |
50t | 2 |
80t | 1 |
100 | 2 |
130 |
5 |
180 | 2 |
230 | 6 |
280 | 3 |
Press machine | |
10t | 1 |
30t | 1 |
35t | 1 |
40t | 1 |
45t | 2 |
60t | 9 |
80t | 1 |
Other machine | |
Silk screen printing | 25 |
Printing | 8 |
Auto Printing | 4 |
Pad Print | 4 |
Auto Spray | 3 |
Auto Punching | 3 |
Laser CO2 | 12 |
Laser marker | 10 |
Laser cut | 2 |
Measuring equipment | 5 |
Digital microscope | 1 |
Corporate Guide
SANWA Strengths
SANWA Recruit